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How To Install Gas Struts On A Lid

Many boats come with gas struts to back up hinged hatches in the open position while you stow or access items inside. This frees up both hands and keeps the hatch lid from slamming shut on your fingers or toes. Nevertheless some older-model boats failed to include these. You can add gas struts (aka gas springs or shocks), simply doing and then requires a bit of engineering for the strut to perform equally intended. Use our gas strut installation guide below.

For guidance, we turned to Chris Yarsevich, quality engineer for Taylor Made Products — marine market leader in gas struts — who suggests turning to a professional for heavy hatches such as engine boxes. For this project, we install a single strut on a relatively calorie-free 6-by-24-inch hatch hinged on the long side.

Taylor Fabricated offers struts constructed from 316 stainless steel, likewise as models with black-oxidized tubes and nitride-coated steel shafts. Stainless versions tin can cost 150 percent more than but offer superior durability in common salt h2o. Match stainless struts with stainless mounting brackets and fasteners.

How to Mount Gas Struts

How to Install Gas Struts Hatch Supports

1. Counterbalance the Boat Hatch
It is essential to know the overall weight of the hatch. Rather than estimate, unscrew the hatch from the hinges and use an accurate scale to determine the weight. Either a bathroom scale or a digital scale used for weighing fish volition work. In this example, our hatch weighed 20 pounds. Reattach the hatch to the hinges before the next step.
Boating Magazine

How to Install Gas Struts Hatch Supports

two. Determine the Upper Mounting Point
Open up the hatch to the point where you desire information technology supported. Mark a signal for the gas jump's upper bracket mounting location on the underside of the lid a third to halfway from the swivel to the opposite side of the hatch — in this example, we chose ii inches from the hinge. The gas strut installation angle is important.
Canoeing Mag

How to Install Gas Struts Hatch Supports

iii. Mark the Lower Mounting Point
The lower mounting point is often merely below the upper mounting point. Proceed in listen that the strut does not demand to exist perfectly vertical. Before y'all mark the lower mounting point, brand sure it'south located in an area with plenty room for a mounting subclass or ball stud.
Boating Magazine

How to Install Gas Struts Hatch Supports

four. Measure out for Gas Strut
With the lid open up, measure from the upper mounting point to the lower mounting indicate. This volition tell y'all the length of strut you need when it's extended. For the compressed length, measure out at the aforementioned angle from the lower mounting signal to the rim of the compartment; and then measure from the upper mounting indicate to the lower edge of the lid. Add them upwardly.
Boating Magazine

How to Install Gas Struts Hatch Supports

five. Calculate Required Strut Force
Apply this formula to determine the strut force required: Weight of Hat (pounds) x Distance from Swivel to Hatch Center Line (inches) —————————————————— Altitude (inches) from Swivel to Strut Mounting Indicate on the Hatch The answer equals 30, which means a strut with xxx pounds of strength is required to support this hatch when open, yet volition also let it to close easily. Choose from Taylor Made'due south selection a strut that matches both the dimensions and force in this formula.
Canoeing Mag

How to Install Gas Struts Hatch Supports

vi. Utilize the Correct Brackets to Install
The gas strut Taylor Made Products offers a selection of angled and flat brackets to accommodate a wide range of installation configurations. Each bracket has a 10 mm ball stud to which the gas-strut support (which has a socket on each end) snaps in place. If possible, through-bolt the brackets, but if access is impossible from backside, employ at least iii No. ten stainless-steel cocky-tapping screws to attach each subclass. Always mountain the gas strut with the narrow rod stop lower than the gas-filled barrel. The strut comes extended, making it easy to install gas struts with the lid open up.
Boating Magazine

Gas Struts Tools and Supplies

· Taylor Made Products gas strut · Taylor Made Products gas strut mounting brackets · Tape measure · Marker pencil · Drill motor and $.25 · Screwdriver set up · Box/open-end wrench set · Stainless-steel fasteners

Source: https://www.boatingmag.com/installing-gas-strut-hatch-supports/

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